Beautiful Design Palki Sahib PK12 – The Making

Uday Veer Singh with peach turban and black shirt stands with arms crossed in front of a massive, finished golden Palki Sahib PK12 at our workshop. The structure features ornate floral carvings on the canopy and geometric patterns on the pillars.
Uday Veer Singh stands in front of beautiful, finished golden Palki Sahib PK12 at our workshop. The structure features ornate floral carvings on the canopy and geometric patterns on the pillars.

At Rana Handicrafts International, we are honored to announce the successful completion of a truly magnificent project: the creation of a massive and beautiful Palki Sahib. This specialized Palki Sahib design was created specifically for the Diwan Hall at the Sikh Satsang of Indianapolis in the USA.

Our team drew deep inspiration from the world-famous and iconic Palki Sahib design found at Gurdwara Dukh Niwaran Sahib in Ludhiana to ensure a regal and sacred appearance. Known by its unique model name, Code: PK12, this masterpiece is now fully manufactured and prepared for its journey to its new home.

Even though the current global situation and international conflicts have created major challenges for the shipping industry, we are doing everything possible to manage the delivery. We are working tirelessly to ensure this sacred consignment reaches our clients in Indianapolis on time and in perfect condition.

This project was a labor of love that took four months of dedicated craftsmanship to complete. Below, we share the detailed, step-by-step journey of how our artists transformed a simple vision into this breathtaking Palki Sahib.

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Phase 1: Planning and Artistic Design

  • Step 1 & 2: Our artists began with detailed hand-drawn plans. The final approved design is a grand structure measuring 12ft wide, 12ft deep, and 14ft high.

  • Step 3: These drawings were given to master wood carvers who hand-carved the patterns onto MDF boards to create the very first molds.

A Sikh artist sketching a detailed architectural drawing of a golden Palki Sahib on a drafting board (Gemini AI Composed).
A Sikh artist sketching a detailed architectural drawing of a golden Palki Sahib on a drafting board (Gemini AI Composed).
Another Sikh Depicted artist sketching a detailed architectural drawing of a golden Palki Sahib on a drafting board (Gemini AI Composed).
Another Sikh Depicted artist sketching a detailed architectural drawing of a golden Palki Sahib on a drafting board (Gemini AI Composed).
The manufacturing team of Rana Handicrafts International standing in a row in front of a massive, 14-foot tall golden Palki Sahib.
The manufacturing team of Rana Handicrafts International standing in a row in front of a massive, 14-foot tall golden Palki Sahib.
Detailed Palki Sahib sewa layout showcasing the Manji Sahib, folded Rumala Sahibs in various colors, ceremonial swords (Kirpans), and elegant chandeliers in a brightly lit, modern Diwan Hall. Credit: Gemini AI
Detailed Palki Sahib sewa layout showcasing the Manji Sahib, folded Rumala Sahibs in various colors, ceremonial swords (Kirpans), and elegant chandeliers in a brightly lit, modern Diwan Hall. Credit: Gemini AI
A respectful Diwan Hall visualization showing the Palki Sahib from a side angle, featuring a dark blue Rumala Sahib, a Chaur Sahib on a golden stand, and Sangat seated in prayer near a stained-glass window. Credit: Gemini AI
A respectful Diwan Hall visualization showing the Palki Sahib from a side angle, featuring a dark blue Rumala Sahib, a Chaur Sahib on a golden stand, and Sangat seated in prayer near a stained-glass window. Credit: Gemini AI
A grand Palki Sahib arrangement in a Diwan Hall featuring a gold-carved canopy, white marble pillars, ceremonial display of Shastars and Rumala Sahibs on a raised platform. Credit: Gemini AI
A grand Palki Sahib arrangement in a Diwan Hall featuring a gold-carved canopy, white marble pillars, ceremonial display of Shastars and Rumala Sahibs on a raised platform. Credit: Gemini AI

Phase 2: Molding and Casting

  • Step 4 & 5: We created high-quality silicon fiber molds. From these, we cast 4 massive pillars, 8 top sections (for both the inside and outside), and 4 inner arches (mehrabs).

  • Step 6: To ensure the structure is strong and looks thick, we built a 2-layer Mild Steel (MS) frame. This frame holds the inner and outer silicon fiber shells together.

An angled view of a tall, intricately carved wooden MDF mold for a Palki Sahib column, featuring green accents in the lattice work.
An angled view of a tall, intricately carved wooden MDF mold for a Palki Sahib column, featuring green accents in the lattice work.
Detailed view of the top capital of a wooden MDF pillar mold with lotus petal and floral carvings.
Detailed view of the top capital of a wooden MDF pillar mold with lotus petal and floral carvings.
A full-length wooden MDF pillar mold for a Palki Sahib standing in a woodworking shop surrounded by tools and materials
A full-length wooden MDF pillar mold for a Palki Sahib standing in a woodworking shop surrounded by tools and materials
Newly Casted Rough Silicon Fiber Pillar for the Palki Sahib
Newly Casted Rough Silicon Fiber Pillar for the Palki Sahib
Rubbing Newly Casted Rough Silicon Fiber Pillar for the Palki Sahib into Fine Pillar
Rubbing Newly Casted Rough Silicon Fiber Pillar for the Palki Sahib into Fine Pillar
A female worker rubbing the newly casted rough silicon fiber pillar for the palki sahib into a fine pillar
A female worker rubbing the newly casted rough silicon fiber pillar for the palki sahib into a fine pillar
Beautiful Palki Sahib Pillar Being Made Ready for a Newly Designed Palki Sahib
Beautiful Palki Sahib Pillar Being Made Ready for a Newly Designed Palki Sahib
Beautiful Palki  Sahib Pillars Kept in Open At Our Workshop in Kurali
Beautiful Palki Sahib Pillars Kept in Open At Our Workshop in Kurali
Beautiful Bright Golden Coloured Palki Sahib Pillars Kept in Open At Our Workshop in Kurali
Beautiful Bright Golden Coloured Palki Sahib Pillars Kept in Open At Our Workshop in Kurali
Our Skilled Worker Gurnam Singh Working on Making the MS Frame Structure for the Top Section of the Palki Sahib at Our Workshop
Our Skilled Worker Gurnam Singh Working on Making the MS Frame Structure for the Top Section of the Palki Sahib at Our Workshop
Our Skilled Worker Gurnam Singh Wearing Pink Coloured Turban is Working on Making the MS Frame Structure for the Top Section of the Palki Sahib at Our Workshop
Our Skilled Worker Gurnam Singh Wearing Pink Coloured Turban is Working on Making the MS Frame Structure for the Top Section of the Palki Sahib at Our Workshop
The Internal Side of the MS Frame Structure for the Top Section of the Palki Sahib at Our Workshop Prepared by Gurnam Singh
The Internal Side of the MS Frame Structure for the Top Section of the Palki Sahib at Our Workshop Prepared by Gurnam Singh
Internal MS Frame Structure Being Prepared for the Base Plate of the Palki Sahib PK12
Internal MS Frame Structure Being Prepared for the Base Plate of the Palki Sahib PK12
Welding Being Done on the Internal MS Frame Structure for the Base Plate of the Palki Sahib PK12
Welding Being Done on the Internal MS Frame Structure for the Base Plate of the Palki Sahib PK12
These Are the MS Frame Structure Reinforced Base Plates Prepared for the Palki Sahib PK12
These Are the MS Frame Structure Reinforced Base Plates Prepared for the Palki Sahib PK12
Double Sided MS Frame Reinforcement in the Top Structure of the Palki Sahib PK12
Double Sided MS Frame Reinforcement in the Top Structure of the Palki Sahib PK12
High Quality Double Sided MS Frame Reinforcement in the Top Structure of the Palki Sahib PK12
High Quality Double Sided MS Frame Reinforcement in the Top Structure of the Palki Sahib PK12
Pan View of Double Sided MS Frame Reinforcement in the Top Structure of the Palki Sahib PK12
Pan View of Double Sided MS Frame Reinforcement in the Top Structure of the Palki Sahib PK12

Phase 3: Refinement and Finishing

  • Step 7 & 8: Every section was hand-rubbed to make the surface perfectly smooth. We applied a PU primer and used specialized putty to fill any tiny pinholes, ensuring a flawless base.

  • Step 9: Once smooth, we sprayed the first coat of beautiful golden paint on every piece.

Phase 4: Assembly and Quality Testing

  • Step 10 & 11: After drying under the sun, we performed a full test assembly. We used a crane to lift the heavy top section onto the pillars to check the structural strength and bolting.

  • Step 12: Our team, including Uday Veer Singh Rana, took a moment to celebrate this achievement with a group photo in front of the finished structure.

Phase 5: Final Coating and Shipping

  • Step 13 & 14: The Palki Sahib was disassembled so we could apply a perfect second coat of golden paint, fixing any small scratches from the assembly process.

  • Step 15: Finally, a clear coat of lacquer was sprayed to give it a lasting shine and protection.

  • Step 16: Each section is now being carefully packaged individually to be loaded into a container for its long journey to Indianapolis.

PK12 Golden Palki Sahib by Rana Handicrafts, 12ft x 12ft silicon fiber structure reinforced with MS frame being tested with crane.
PK12 Golden Palki Sahib by Rana Handicrafts, 12ft x 12ft silicon fiber structure reinforced with MS frame being tested with crane.
14ft height Golden Palki Sahib (Code PK12) featuring detailed hand-carved floral patterns in silicon fiber, manufactured in Mohali.
14ft height Golden Palki Sahib (Code PK12) featuring detailed hand-carved floral patterns in silicon fiber, manufactured in Mohali.
Structural testing of PK12 Palki Sahib at workshop; 12ft front dimension and heavy-duty MS frame reinforcement visible.
Structural testing of PK12 Palki Sahib at workshop; 12ft front dimension and heavy-duty MS frame reinforcement visible.
Rana Handicrafts PK12 Golden Palki Sahib: 12ft depth silicon fiber design with multi-layered arch carvings.
Rana Handicrafts PK12 Golden Palki Sahib: 12ft depth silicon fiber design with multi-layered arch carvings.
Assembled view of the 12ft x 12ft Golden Palki Sahib PK12, showcasing the reinforced MS frame for durability and crane lifting.
Assembled view of the 12ft x 12ft Golden Palki Sahib PK12, showcasing the reinforced MS frame for durability and crane lifting.
Assembled view of the 12ft x 12ft Golden Palki Sahib PK12, showcasing the reinforced MS frame for durability and crane lifting.
Assembled view of the 12ft x 12ft Golden Palki Sahib PK12, showcasing the reinforced MS frame for durability and crane lifting.
Large scale 12ft x 12ft Golden Palki Sahib by Rana Handicrafts International, manufactured for Gurdwara installation.
Large scale 12ft x 12ft Golden Palki Sahib by Rana Handicrafts International, manufactured for Gurdwara installation.
Crane erection of PK12 Golden Palki Sahib at Rana Handicrafts workshop, 14ft high silicon fiber reinforced structure.
Crane erection of PK12 Golden Palki Sahib at Rana Handicrafts workshop, 14ft high silicon fiber reinforced structure.
Assembly process of the 12ft front Palki Sahib (PK12); silicon fiber material with gold leaf finish and MS frame support.
Assembly process of the 12ft front Palki Sahib (PK12); silicon fiber material with gold leaf finish and MS frame support.
Quality testing of the PK12 Palki Sahib: 12ft x 12ft dimensions being verified through crane lifting at the manufacturing unit.
Quality testing of the PK12 Palki Sahib: 12ft x 12ft dimensions being verified through crane lifting at the manufacturing unit.
Final assembly of the 12ft x 12ft x 14ft Golden Palki Sahib PK12 by Rana Handicrafts, made from premium silicon fiber.
Final assembly of the 12ft x 12ft x 14ft Golden Palki Sahib PK12 by Rana Handicrafts, made from premium silicon fiber.
Final assembly of the 12ft x 12ft x 14ft Golden Palki Sahib PK12 by Rana Handicrafts, made from premium silicon fiber.
Final assembly of the 12ft x 12ft x 14ft Golden Palki Sahib PK12 by Rana Handicrafts, made from premium silicon fiber.
Beautiful New Palki Sahib Design (Code PK12) in White Colour (Colour Edited using Gemini AI)
Beautiful New Palki Sahib Design (Code PK12) in White Colour (Colour Edited using Gemini AI)
Beautiful New Palki Sahib Design (Code PK12) in Golden Colour (Colour Edited using Gemini AI)
Beautiful New Palki Sahib Design (Code PK12) in Golden Colour (Colour Edited using Gemini AI)
Beautiful New Palki Sahib Design (Code PK12) with Golden Colour Top and White Pillars (Colour Edited using Gemini AI)
Beautiful New Palki Sahib Design (Code PK12) with Golden Colour Top and White Pillars (Colour Edited using Gemini AI)
Close-up view of the golden arches and pillars of Palki Sahib PK12 manufactured by Rana Handicrafts International.
Close-up view of the golden arches and pillars of Palki Sahib PK12 manufactured by Rana Handicrafts International.
Low angle view of the 12ft x 12ft silicon fiber Palki Sahib structure with intricate floral carvings.
Low angle view of the 12ft x 12ft silicon fiber Palki Sahib structure with intricate floral carvings.
Detail view of the upper section of the golden Palki Sahib featuring carved patterns and MS frame reinforcement.
Detail view of the upper section of the golden Palki Sahib featuring carved patterns and MS frame reinforcement.
Front profile of the 12ft wide Palki Sahib PK12 base showing detailed relief work in golden finish.
Front profile of the 12ft wide Palki Sahib PK12 base showing detailed relief work in golden finish.
Side angle of the Palki Sahib pillar and archway during testing at the Rana Handicrafts workshop.
Side angle of the Palki Sahib pillar and archway during testing at the Rana Handicrafts workshop.
14ft height golden Palki Sahib PK12 being assembled for testing using a crane at the manufacturing unit.
14ft height golden Palki Sahib PK12 being assembled for testing using a crane at the manufacturing unit.
Artisans finishing the golden silicon fiber base of the Palki Sahib at Rana Handicrafts International.
Artisans finishing the golden silicon fiber base of the Palki Sahib at Rana Handicrafts International.
Full horizontal view of the carved golden base for a 12ft x 12ft Palki Sahib structure.
Full horizontal view of the carved golden base for a 12ft x 12ft Palki Sahib structure.
Macro shot of the intricate floral carvings on the silicon fiber surface of the golden Palki Sahib.
Macro shot of the intricate floral carvings on the silicon fiber surface of the golden Palki Sahib.
The 12ft deep golden Palki Sahib base PK12 resting on supports for final quality testing.
The 12ft deep golden Palki Sahib base PK12 resting on supports for final quality testing.
Skilled workers applying the final golden finish to the silicon fiber floral motifs on the Palki Sahib PK12.
Skilled workers applying the final golden finish to the silicon fiber floral motifs on the Palki Sahib PK12.
Wide angle view of the Rana Handicrafts workshop with the PK12 Palki Sahib being positioned by an industrial crane.
Wide angle view of the Rana Handicrafts workshop with the PK12 Palki Sahib being positioned by an industrial crane.
Structural testing of the 14ft high Palki Sahib PK12 showing the heavy-duty MS frame reinforcement for long-term durability.
Structural testing of the 14ft high Palki Sahib PK12 showing the heavy-duty MS frame reinforcement for long-term durability.
Detailed view of the multi-layered archway and golden texture of the silicon fiber Palki Sahib PK12.
Detailed view of the multi-layered archway and golden texture of the silicon fiber Palki Sahib PK12.
Welding the heavy-duty MS (Mild Steel) internal frame structure for a 14ft high Palki Sahib PK12 for durability and strength.
Welding the heavy-duty MS (Mild Steel) internal frame structure for a 14ft high Palki Sahib PK12 for durability and strength.
Workshop view of the MS reinforcement frame being fabricated for a large-scale 12x12ft Palki Sahib at Rana Handicrafts.
Workshop view of the MS reinforcement frame being fabricated for a large-scale 12x12ft Palki Sahib at Rana Handicrafts.
Fitting the golden carved silicon fiber panels onto the MS internal frame structure of the Palki Sahib PK12 top section.
Fitting the golden carved silicon fiber panels onto the MS internal frame structure of the Palki Sahib PK12 top section.
Assembly and finishing of the large 12ft depth silicon fiber Palki Sahib top section at the manufacturing unit.
Assembly and finishing of the large 12ft depth silicon fiber Palki Sahib top section at the manufacturing unit.
Structural testing of the silicon fiber Palki Sahib with golden floral patterns and reinforced internal metal framing.
Structural testing of the silicon fiber Palki Sahib with golden floral patterns and reinforced internal metal framing.
Handcrafted silicon fiber Palki Sahib (Model PK12) showing the side profile and detailed archway carvings.
Handcrafted silicon fiber Palki Sahib (Model PK12) showing the side profile and detailed archway carvings.
Rana Handicrafts craftsmen assembling the 12ft x 12ft golden Palki Sahib top structure using MS reinforcement.
Rana Handicrafts craftsmen assembling the 12ft x 12ft golden Palki Sahib top structure using MS reinforcement.
Top-down view of the MS frame structure and internal reinforcement used for the 14ft high silicon fiber Palki Sahib PK12.
Top-down view of the MS frame structure and internal reinforcement used for the 14ft high silicon fiber Palki Sahib PK12.

A Labor of Love and Devotion

Watching these videos and looking through the photos, you can see the heart and soul our team puts into every detail. From the first hand-drawn sketch to the final coat of shining gold, this Palki Sahib is more than just a structure; it is a tribute to faith and craftsmanship. We take great pride in knowing that our work will soon have a home at the Sikh Satsang of Indianapolis, serving the community for many years to come.

We hope this behind-the-scenes look shows you the care we take at Rana Handicrafts International. Whether it is carving the wood or testing the heavy pillars for strength, we ensure everything is perfect. Thank you for joining us on this four-month journey. We look forward to seeing this masterpiece standing tall in its new home very soon.


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